Is your Ford key fob looking worn out or outdated? A simple and effective way to refresh its appearance and potentially improve its durability is by replacing the shell. In this guide, we’ll walk you through the process of upgrading your Ford key fob using an aftermarket shell, like the injection-molded options from AJT Designs. We’ll share a hands-on experience of swapping out the shell, providing a step-by-step approach to give your key fob a brand new look and feel.
Before diving in, it’s important to note that this process involves opening your original key fob. To avoid damaging your primary keys, it’s recommended to use a replacement key fob for this modification. You can easily find and program a new, unbranded Ford key fob online, ensuring you preserve your original, branded keys. Programming a new fob is straightforward if you already have two functioning admin keys.
Once you have your replacement fob programmed and tested, you can proceed with the shell replacement. The process involves carefully disassembling your original fob and transferring the internal electronics into the new shell. While AJT Designs provides helpful videos, this guide offers a detailed walkthrough, highlighting key steps and potential variances you might encounter during the process.
Let’s get started on giving your Ford key fob a fresh, new shell!
First, you’ll need to open your original key fob. Begin by removing the back cover and taking out the battery.
Next, using a sharp utility blade, carefully cut through the glued seam that holds the two halves of the fob together. Work slowly and patiently, going around the seam repeatedly. Applying pressure in the corners can help to separate the halves more effectively. Be cautious not to insert the blade too deeply to avoid damaging the circuit board inside.
With careful and persistent cutting, the fob should eventually split open, or at least enough to pry it apart. Gently separate the two halves, being mindful of the circuit board inside to prevent it from popping out unexpectedly.
Now you’re ready to assemble your new key fob shell. Begin by placing the button pads into their designated positions in the front part of the new shell. These kits are generally designed to be universal, making the button placement intuitive. In this example, a kit with red panic buttons is used. It’s a good idea to place the circuit board onto the back of the new shell to get a feel for how it will fit.
Take the large black rubber gasket and position it over the back of the buttons you just placed in the front shell. Press it down firmly to ensure it’s flush and creates a proper seal.
(To be continued…)
