Is your Ford key fob looking worn out, scratched, or simply tired? Instead of replacing the entire expensive key fob, a shell replacement is a cost-effective and straightforward DIY solution. This guide will walk you through the process of replacing your Ford key fob shell, giving your key a fresh, new look and feel. We’ll be using an aftermarket injection-molded key fob shell for this process, similar to those offered by AJT Designs, to demonstrate how easy it is to breathe new life into your existing key.
Why Replace Your Ford Key Fob Shell?
There are several compelling reasons to consider a Ford Key Fob Shell Replacement. Firstly, aesthetics play a significant role. Over time, key fobs endure daily wear and tear, leading to scratches, cracks, and a generally worn appearance. Replacing the shell instantly revitalizes your key, making it look brand new. Secondly, a new shell provides protection for the internal electronics of your key fob. A damaged shell can expose the delicate circuitry to dust, moisture, and impacts, potentially leading to malfunctions. Furthermore, replacing the shell can be a form of personalization. With various aftermarket shells available, you can choose different colors or styles to match your vehicle or personal preference. Finally, and perhaps most importantly, a shell replacement is incredibly cost-effective. Compared to purchasing a completely new key fob and programming it, replacing just the shell is a fraction of the cost, saving you a significant amount of money while achieving a similar result in terms of appearance and protection.
Gathering Your Tools and Materials
Before you begin your ford key fob shell replacement, gather the necessary tools and materials. You will need:
- A new Ford key fob shell replacement: Choose a shell that is compatible with your Ford model. Brands like AJT Designs offer durable injection-molded options. You can find these online from various retailers.
- A sharp utility blade: A standard utility knife or even a sturdy craft knife will work. A sharp blade is crucial for cleanly separating the old shell halves.
- A small flathead screwdriver (optional): This can be helpful for prying apart the shell halves if the blade alone isn’t sufficient.
Step-by-Step Ford Key Fob Shell Replacement Guide
Now, let’s proceed with the step-by-step guide to replace your ford key fob shell.
Step 1: Disassembling the Original Ford Key Fob
The first step is to carefully disassemble your original Ford key fob.
- Remove the battery cover: Locate the small latch or indentation on the back of your key fob. Use your fingernail or a small tool to release the latch and remove the battery cover.
- Remove the battery: Take out the battery from its compartment. Set it aside safely.
- Separate the shell halves: This is the most crucial part and requires patience. Using your sharp utility blade, gently insert the blade into the seam running around the perimeter of the key fob. Apply consistent, gentle pressure and run the blade along the seam repeatedly. You are cutting through the adhesive that holds the two shell halves together. For corners, you might need to press the blade slightly deeper to aid separation. Be extremely cautious not to insert the blade too deeply, as you could damage the circuit board inside.
- Pry the halves apart: Once you’ve gone around the entire seam, the halves should start to separate. If needed, use a small flathead screwdriver to gently pry them apart at the seam. Avoid using excessive force.
Step 2: Preparing the New Key Fob Shell
With your original fob disassembled, it’s time to prepare the new key fob shell.
- Identify button placement: Your new shell will likely come with button pads. Lay out the button pads into the front half of the new shell. They are usually designed to fit only in the correct orientation, so you shouldn’t be able to place them incorrectly. Many aftermarket kits are designed to be universal, accommodating various button configurations.
- Install the rubber gasket (if included): Some replacement shells include a rubber sealing gasket. Place this gasket over the back of the installed button pads and press it firmly into place. This gasket helps to create a seal and provides a better tactile feel for the buttons.
Step 3: Transferring the Circuit Board and Assembly
Now, carefully transfer the circuit board from the old shell to the new one and assemble the new key fob.
- Place the circuit board: Carefully lift the circuit board from the old shell and place it into the designated space in the back half of the new key fob shell. Ensure it sits flush and securely.
- Align the shell halves: Carefully align the front and back halves of the new key fob shell.
- Snap the shell together: Press the two halves firmly together until they snap securely into place. You should hear a click indicating they are properly closed.
- Reinstall the battery: Place the battery back into its compartment in the new shell.
- Reattach the battery cover: Snap the battery cover back onto the new key fob shell.
Programming Your Ford Key Fob (If Necessary)
In most cases of ford key fob shell replacement, you are simply transferring the electronics from your old fob to a new shell. Therefore, reprogramming is generally not required. The programming is stored within the circuit board itself, which you have transferred. However, if you have replaced the key blade or are using a completely new aftermarket key fob (not just the shell), programming might be necessary. Refer to your vehicle’s owner manual or consult a locksmith for programming instructions if needed. For simply swapping the shell, your key fob should function exactly as before, but now with a fresh, new exterior.
Conclusion
Replacing your Ford key fob shell is a simple and satisfying DIY project that can significantly improve the look and feel of your key. By following these steps, you can easily refresh your worn-out key fob, protect its internal components, and potentially personalize its appearance, all while saving money compared to a full key fob replacement. Enjoy your revitalized Ford key!
