How to Take Apart a Volkswagen Key Fob: A Step-by-Step Guide

Disassembling your Volkswagen key fob might seem daunting, but it’s a necessary skill for battery replacement or repairs. If you’ve been searching for clear instructions on how to open your Volkswagen key fob, particularly the Kessy model, you’ve come to the right place. This guide provides a detailed, step-by-step process to safely take apart your VW key fob. While this tutorial is based on a 2011 Kessy FOB, the general principles can apply to various Volkswagen models.

Disclaimer: Please proceed at your own risk. keyfobx.com is not responsible for any damage to your key fob during this process. This guide involves some minor cutting of the case, but in areas that are not visible after reassembly.

Step-by-Step Disassembly Instructions

Step 1: Remove the Battery Cover

Begin by removing the battery cover. This is usually located on the back of the key fob and can be detached by sliding or prying it open. Refer to your key fob’s specific design for the exact method.

Step 2: Locate the Front Pin

The front pin is positioned underneath the key itself. This pin is one of two that secures the key fob casing together.

Step 3: Identify the Rear Pin

The rear pin runs parallel to the keyring loop. This is the second pin that needs to be removed to disassemble the key fob.

Step 4: Create Access to the Rear Pin

To access the rear pin, you’ll need to carefully cut out a small section of the bottom left-hand corner of the key fob casing. This cutout will provide the necessary space to work with the pin.

Step 5: Push Out the Rear Pin

Using a thin screwdriver, gently push the rear pin from left to right. This will loosen the pin and allow for its removal.

Step 6: Access the Front Pin

Similar to the rear pin, you’ll need to create some clearance around the front pin. Carefully cut around the front pin area to allow you to grip it with needle-nose pliers.

Step 7: Remove Both Pins

With both the front and rear pins now accessible and loosened, use needle-nose pliers to completely remove them from the key fob casing.

Step 8: Separate the Case – Panic Button Side

Once both pins are removed, you can start to separate the key fob case. Begin at the panic button side. The case is designed to snap together, so gentle but firm pressure is needed to open it.

Step 9: Separate the Case – Right Side

Continue working your way around the case to the right side. Carefully unsnap the casing along the seam.

Step 10: Case Open – Component View

With the cover off, you can now see the internal components of your Volkswagen key fob.

Step 11: Complete Component Disassembly

This image displays all the components of the disassembled Volkswagen Kessy key fob. You can now access the internal mechanisms for repair or battery replacement.

Problem Solved: Fixing a Loose Key

The original purpose of this disassembly was to fix a common issue: a car key blade that would constantly stick out. After disassembling the case, the owner was able to successfully resolve this problem, ensuring the key retracted properly when the button was pushed. This simple fix saved the frustration of a perpetually extended key blade.

Note: The yellow foam mentioned in the original post was a result of a previous attempt to open the fob incorrectly. Follow these steps carefully to avoid unnecessary modifications to your key fob.

By following these steps, you can confidently take apart your Volkswagen key fob for necessary maintenance or repairs. Remember to proceed with caution and patience to avoid any damage.

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